Volvo has started production of the all-electric EX60 SUV at its Torslanda plant near Gothenburg, Sweden [2, 3].

The launch represents a strategic move by the automaker to compete with electric vehicle rivals by combining long-distance capability with high durability. By targeting specific regional hazards and manufacturing efficiencies, Volvo aims to secure a stronger foothold in the Scandinavian and global markets [1, 2].

The EX60 was first unveiled in January 2026 [1] during an event held in Barcelona, Spain [1, 3]. A primary feature of the vehicle is its "moose-proof" design, which is intended to protect passengers during collisions with large wildlife, a frequent danger in Northern Europe [1].

In addition to safety enhancements, Volvo has implemented megacasting construction for the EX60 [1]. This manufacturing process reduces the number of individual parts required for the chassis, which typically lowers production costs and improves structural rigidity [1].

Performance specifications for the SUV include a claimed EPA driving range of 400 miles [2]. The company said this range will make the vehicle more viable for long-distance travel, reducing the reliance on frequent charging stops during transit [2].

Production officially commenced this month, with the first examples leaving the assembly line at the Torslanda facility [3]. This transition from unveiling to production marks the final step in bringing the model to consumers following the initial reveal earlier this year [1, 3].

Volvo has started production of the all-electric EX60 SUV at its Torslanda plant.

The adoption of megacasting and a focus on region-specific safety, such as moose-proofing, indicates Volvo's shift toward high-efficiency manufacturing and niche durability. By pairing these industrial changes with a 400-mile range, Volvo is attempting to eliminate the two primary barriers to EV adoption in rural and northern climates: range anxiety and the risk of severe wildlife-related accidents.